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Joined 1 year ago
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Cake day: June 11th, 2023

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  • I am not quite sure I’d be ready to recommend it, but your more adventurous patrons may want to experiment. These keycaps are PBT, a cousin of polyester. They are not particularly pleasant smelling when heated or especially when burned, but they’re not as unhealthy as ABS (the other common plastic for keycaps) and certainly not as bad as the straight up poison gas that comes from PVC. I use a basic 5W blue diode laser, coat the keycap with an “infusible ink” pen from Cricut (most of their infusible products are polyester-based), put it in an alignment jig, then laser a raster image “low and slow.” My particular laser seems to do best when I do two or three passes at 2% power and 45mm/minute. The idea is to heat it roughly in line with the crafting heat presses without letting the heat spread and color in areas beyond the beam. I experimented with actually burning or engraving, and that sort of works, but (1) it’s stinky, and (2) the ash wipes away and you’re left with a mostly colorless letter-shaped indentation. The “dye sub” technique produces barely any fumes at all. There are a few people on youtube who’ve tried similar techniques, and quite a few who have used different heat or dye sources.

    Aesthetically, the process was only marginally successful, though I’m optimistic about the longevity, at least compared to other low-end manufacturing techniques. I’ve been using a similar set of home-lasered keycaps for about a month with little to no wear. My jig was not as good on that set, AND I tried to center the keycap legends, meaning every fraction of a millimeter was painfully obvious. These legends didn’t end up exactly where I might have liked either, but they’re all off by the exact amount (about 1mm), so being consistent, the alignment isn’t too bad.








  • From my keebtalk post, which also has more pics:

    It’s early obviously, but I’m optimistic about this one. It feels pretty nice, and the Jades are almost as nice as the Navies, just missing that slight “kerchunk!” that the Navies have. The Jades are a bit snappier, and I agree that they may be ever so slightly louder, but I don’t think they dethrone my dark blue fingerbreakers.

    After my last set of keycaps came out with some fairly obvious alignment issues, I rethought my jig and made a new one that could support 26 1u keys, plus one of arbitrary width. I also went with corner legends instead of centered, as that punishes a lack of accuracy much less, if you can at least get your setup repeatable. Then, I did clusters together in batches (i.e. all alphas in one run, all F keys together, etc.). The result is a much less jarring alignment situation. It would be ideal, if the plastic itself had cooperated. This PBT recipe didn’t like the infusible ink nearly as much as the DSA keycaps on my other no-stabs build. Legends are not as crisp as I’d like, and the colors are pretty muted, but the improved alignment makes this a modest victory.

    Overall, I like (though not quite love) the way they came out, and the overall effect for the board, between the layout, case, and font, is a bit “Apple meets Logitech,” which may or may not be a good thing, but it’s always satisfying to wrap one of these up.



  • At my rather beginner level, designing single parts for a 3D printer or laser engraver, it behaves almost exactly like most other parametric-history CAD apps in the broad concepts. The devil is just in the details, really. Shortcuts are different, terminology is different, Certain QoL and UI elements are either missing or somewhere else. The workbench model is not unique, but some of the kruft that has built up around FreeCAD’s benches and the defaults (better in recent versions if you look at the start screen) can make a new user “nope out” if they have other options. I guess assemblies in particular remain a fragmented area and lag behind the commercial packages, and I can say for certain that it still requires “good design practices” in a way that some of the commercial apps manage around, toponaming the biggest among them.

    If all the negatives kill your workflow to the point that you want to pay for commercial software or live with the limitations (current and potential) of their free tiers, then that’s absolutely understandable. Commercially, it’s doubly so, and with addition of the “business reality” that there’s also no one to blame or sue if FreeCAD is not working for you. Hell, I don’t use it for all my stuff either, as I find no-history modeling still mostly works for what I’m doing and I have some free or cheap options in that space that are decent, but I can see the appeal as I’m starting to make things that could benefit from tweaks after the fact. What I get frustrated by is claims that FreeCAD “is no good” or “will never be useful”. I call BS. It’s already good and useful for many use cases, and anyway the number of free parametric CAD suites that do not restrict your use of your designs is exactly ONE. Otherwise, you’re looking at an absolute minimum of $300 a year to subscribe and hope that Shapr3D’s new history functionality doesn’t break, and that neither they nor Alibre gets gobbled up.





  • My first two DIY builds were orthos, but it sort of didn’t take. I did realize that while I don’t type properly or even all that well, I still don’t particularly need a full size spacebar as I almost always land in the same spot with my right thumb or (forgive me) index finger. I use KMK for my boards, and the debounce is good enough that if I happen to double tap the two spacebars, it won’t register two taps. The rest of the longer keys don’t REALLY need to be that long, and everybody hates lubing and tuning stabs (or they damn well should) anyway.